I am looking for a plc system for our brewery. I would like buy a second hand PLC with the necessary modules. I have seen the AB SLC500 1747-L542 cpu for a good price (120$) with a lot of modules, but I dont know, if it is new enough for a project. (Windows compatibilty, programming environment, etc)
Should I buy it, or it would be a bad decision? If it is not a good decision, what do you suggest for me? I have seen Siemens S7-200, Siemens ET 200 and others too.
Thank you.
If you want to go cheap, use something from automation direct or ez automation. You not only need a CPU, you need I/O cards, rack, power supply, software & HMI. That's going to be a ton of money up front. With the two vendors I mentioned, they bundle most of that for a much lower cost of entry.
Yes this is certainly new enough to use. However, you will need an entire rack. For instance, a ethernet, devicenet, or io cards to connect the processor to your components.
Also as Bill J mentioned, AB may be industry standard in America, but it is expensive. Depending on your brewery's income it my not be smart. Siemens is the same idea.
Quote from AB's website
Our Bulletin 1747 SLC™ 500 control platform is used for a wide variety of applications. Rockwell Automation has announced that some SLC 500 Bulletin numbers are discontinued and no longer available for sale. Customers are encouraged to migrate to our newer CompactLogix™ 5370 or 5380 control platforms.
link to website
So I would say, for a new project, no it's not worth bying in 2017.
Depending on how many points you need to use I would recommend going with the CompactLogix or MicroLogix from AB. The lowest CompactLogix is my favorit for all around tasks, I have standardized the whole plant to use it as the lowest level PLC for the simplest machines. Built in you get Ethernet capability, 16 inputs, and 16 outputs. You can expand the controller via different modules (up to 8 for the lowest PN), that can include additional discrete IO, analog modules etc.
Do not use a SLC as they are obsolete and even though you can get it to work without much trouble this is not a good choice for a new project.
It is hard to say what you need exactly without knowing the specifics of your project so I would recommend using the "integrated automation builder" (a free download from AB) to properly size a controller for your needs.
Related
my question is : how can build single board computer like Raspberry Pi for run OS ?
user ARM micro processor and debian arm os , can use USB and etc.
like raspberry pi and other single board computer
i search but find nothing for help me !!! :(
The reason you can find nothing is probably because it is a specialist task undertaken by companies with appropriate resources in terms of expertise, equipment, tools and money.
High-end microprocessors capable of running an OS such as Linux use high-pin-density surface mount packages such as BGA or TQFP, these (especially BGA) require specialist equipment to manufacture and cannot reliably or realistically be assembled by hand. The pin count and density necessitates the use of multi-layer boards, these again require specialist manufacture.
What you would have to do if you wanted your own board, is to design your board, source the components, and then have it manufactured by a contract electronics assembly house. Short runs and one-off's will cost you may times that of just buying a COTS development or application board. It is only cost-effective if you are ultimately manufacturing a product that will sell in high volumes. It is only these volumes that make the RPi so inexpensive (and until recently Chinese manufacture).
Even if you designed and had your own board built, that in itself requires specialist knowledge and skill. The bus speeds on such processors require very specific layout to maintain signal integrity and timing and to avoid EMC problems. The cost of suitable schematic capture and board layout software might also be prohibitive, no doubt there are some reasonably capable open source tools - but you will have to find one that generates output your manufacturer can use to set-up their machinery.
Some lower-end 8 bit microcontrollers with low pin count are suitable for hand soldering or even DIP socketing, using a bread-board or prototyping board, but that is not what you are after.
[Further thoughts added 14 Sep 2012]
This is probably only worth doing if one or more of the following are true:
Your aim is to gain experience in board design, manufacture and bring-up as an academic or career development exercise and you have the necessary financial resources.
You envisage high production volumes where the economies of scale make it less expensive than a COTS board.
You have product requirements for specific features or form-factor not supported by COTS boards.
You have restricted product requirements where a custom board tailored to those and having no redundant features might, in sufficient volumes be cost-effective.
Note that COTS boards come in two types: Application modules intended for integration in a larger system or product, and development boards that tend to have a wide range of peripherals, switches, indicators and connectivity options and often a prototyping area for your own use.
I know this is an old question, but I've been looking into the same thing, possibly for different reasons, and it now comes up at the top of a google search providing more reasons not to ask or even look into it than it provides answers.
For an overview of what it takes to build a linux running board from scratch this link is incredibly useful:
http://hforsten.com/making-embedded-linux-computer.html
It details:
The bare minimum you need in terms of hardware ( ARM processor, NAND flash etc )
The complexities of getting a board designed
The process of programming the new chip on the board to include bootloaders and then pointing them to a linux kernel for the chip to boot.
Whether the OP wishes to pursue every or just some of these challenges, it is useful to know what the challenges are.
And these won't be all of them, adding displays, graphics and other hardware and interfaces is not covered, but this is a start.
Single board computers(SBC) are expected to take more load than normal hobby board and so it has slightly complicated structure in terms of PCB and components. You should be ready to work with BGA packages. Almost all of processors in SBCs are BGA (no DIP/QAFP). Here is the best blogpost that I recently came across. Its very nicely designed and fabricated board running Linux on ARM processor. Author has really done a great job at designing as well as documenting the process. I hope it helps you to understand both hardware and software side of SBCs.
A lot of answers are discouraging. But, I would say you can do it, as I have done it already with imx233. Its not easy, its not a weekend project. My project link is MyIMX233.
It took me about 4-5months
It didn't cost me much, a small fine tip soldering iron is what I used.
The hard part is learning to design PCB.
Next task would be to find a PCB manufacturer with good enough precision, and prototyping price.
Next task would be to source components.
You may not get it right, I got the PCB right by my 3rd iteration. After that I was able to repeatedly produce 3 more boards all of which worked fine.
PCB Design - I used opensource KiCAD. You need to take care in doing impedance matching between RAM and processor buses, and some other high speed buses. I managed to do it in 2 layer board with 5mil/5mil trace space.
Component Sourcing - I got imx233 LQFP once via mouser, and once via element14.
RAM - 64MB tssop.
Soldering - I can say its easy to mess up here, but key is patience. And one caution don't use frying pan and solder past to do reflow soldering. I literally fried my first 2 processors like this. Even hot air soldering by a mobile repair shop was also not good enough.
Boot loading image - I didn't take much chance here, just went with Archlinux image by olimex.
If you want to skip the trouble of circuit designing between RAM & processor, skip imx233 and go for Allwinner V3S. In 2017/2018 this would be easiest approach.
Bottom line is I am a software engineer by profession, and if I can do it, then you can do it.
Why not using an FPGA board?
Something with Zynq like the Zybo board or from Altera like the DE0-Nano SoCKit.
There you already have the ARM core, memory, etc... plus the possibility to add the logic you miss.
I'm in the processes of buying a new data acquisition system for my company to use for various projects. At first, it's primary purpose will be to monitor up to 20 thermocouples and control the temperature of a composites oven. However, I also plan on using it to monitor accelerometers, strain gauges, and to act as a signal generator.
I probably won't be the only one to use it, but I have a good bit of programming experience with Atmel microcontrollers (C). I've used LabVIEW before, but ~5 years ago. LabVIEW would be good because it is easy to pick up on for both me and my coworkers. On the flip side, it's expensive. Right now I have a NI CompactDAQ system with 2 voltage and one thermocouple cards + LabVIEW speced out and it's going to cost $5779!
I'm going to try to get the same I/O capabilities with different NI hardware for less $ + LabVIEW to see if I can get it for less $. I'd like to see if anyone has any suggestions other than LabVIEW for me.
Thanks in advance!
Welcome to test and measurement. It's pretty expensive for pre-built stuff, but you trade money for time.
You might check out the somewhat less expensive Agilent 34970A (and associated cards). It's a great workhorse for different kinds of sensing, and, if I recall correctly, it comes with some basic software.
For simple temperature control, you might consider a PID controller (Watlow or Omega used to be the brands, but it's been a few years since I've looked at them).
You also might look into the low-cost usb solutions from NI. The channel count is lower, but they're fairly inexpensive. They do still require software of some type, though.
There are also a fair number of good smaller companies (like Hytek Automation) that produce some types of measurement and control devices or sub-assemblies, but YMMV.
There's a lot of misconception about what will and will not work with LabView and what you do and do not need to build a decent system with it.
First off, as others have said, test and measurement is expensive. Regardless of what you end up doing, the system you describe IS going to cost thousands to build.
Second, you don't NEED to use NI hardware with LabView. For thermocouples your best bet is to look into multichannel or multiple single-channel thermocouple units - something that reads from a thermocouple and outputs to something like RS-232, etc. The OMEGABUS Digital Transmitters are an example, but many others exist.
In this way, you need only a breakout card with lots of RS-232 ports and you can grow your system as it needs it. You can still use labview to acquire the data via RS-232 and then display, log, process, etc, it however you like.
Third party signal generators would also work, for example. You can pick up good ones (with GPIB connection) reasonably cheaply and with a GPIB board can integrate it into LabView as well. This if you want something like a function generator, of course (duty cycled pulses, standard sine/triangle/ramp functions, etc). If you're talking about arbitrary signal generation then this remains a reasonably expensive thing to do (if $5000 is our goalpost for "expensive").
This also hinges on what you're needing the signal generation for - if you're thinking for control signals then, again, there may be cheaper and more robust opitons available. For temperature control, for example, separate hardware PID controllers are probably the best bet. This also takes care of your thermocouple problem since PID controllers will typically accept thermocouple inputs as well. In this way you only need one interface (RS-232, for example) to the external PID controller and you have total access in LabView to temperature readings as well as the ability to control setpoints and PID parameters in one unit.
Perhaps if you could elaborate on not just the system components as you've planned them at present, but the ultimaty system functionality, it may be easier to suggest alternatives - not simply alternative hardware, but alternative system design altogether.
edit :
Have a look at Omega CNi8C22-C24 and CNiS8C24-C24 units -> these are temperature and strain DIN PID units which will take inputs from your thermocouples and strain gauges, process the inputs into proper measurements, and communicate with LabView (or anything else) via RS-232.
This isn't necessarily a software answer, but if you want low cost data aquisition, you might want to look at the labjack. It's basically a microcontroller & usb interface wrapped in a nice box (like an arduino (Atmel AVR + USB-Serial converter) but closed source) with a lot of drivers and functions for various languages, including labview.
Reading a thermocouple can be tough because microvolts are significant, so you either need a high resolution A/D or an amplifier on the input. I think NI may sell a specialized digitizer for thermocouple readings, but again you'll pay.
As far as the software answer, labview will work nicely with almost any hardware you choose -- e.g. I built my own temperature controller based on an arduino (with an AD7780) wrote a little interface using serial commands and then talked with it using labview. But if you're willing to pay a premium for a guaranteed to work out of the box solution, you can't go wrong with labview and an NI part.
LabWindows CVI is NI's C IDE, with good integration with their instrument libraries and drivers. If you're willing to write C code, maybe you could get by with the base version of LabWindows CVI, versus having to buy a higher-end LabView version that has the functionality you need. LabWindows CVI and LabView are priced identically for the base versions, so
that may not be much of an advantage.
Given the range of measurement types you plan to make and the fact that you want colleagues to be able to use this, I would suggest LabVIEW is a good choice - it will support everything you want to do and make it straightforward to put a decent GUI on it. Assuming you're on Windows then the base package should be adequate and if you want to build stand-alone applications, either to deploy on other PCs or to make a particular setup as simple as possible for your colleagues, you can buy the application builder separately later.
As for the DAQ hardware, you can certainly save money - e.g. Measurement Computing have a low cost 8-channel USB thermocouple input device - but that may cost you in setup time or be less robust to repeated changes in your hardware configuration for different tests.
I've got a bit of experience with LabView stuff, and if you can afford it, it's awesome (and useful for a lot of different applications).
However, if your applications are simple you might actually be able to hack together something with one or two arduino's here, it's OSS, and has some good cheap hardware boards.
LabView really comes into its own with real time applications or RAD (because GUI dev is super easy), so if all you're doing is running a couple of thermopiles I'd find something cheaper.
A few thousand dollars is not a lot of money for process monitoring and control systems. If you do a cost/benefit analysis, you will very quickly recover your development costs if the scope of the system is right and if it does the job it is intended to do.
Another tool to consider is National Instruments measurement studio with VB .NET. This way you can still use the NI hardware if you want and can still build nice gui's quickly.
Alternatively, as others have said, it is perfectly viable to get industrial serial based instruments and talk to them with LabVIEW, VB .NET, c# or whatever you like.
If you go down the route of serial instruments, another piece of hardware that might be useful is a serial terminal (example). These allow you to connect arbitrary numbers of devices to your network. You computers can then use them as though they were physical COM ports.
Have you looked at MATLAB. They have a toolbox called Data Acquisition. compactDAQ is a supported hardware.
LabVIEW is a great visual programming environment. In terms if we want to drag,drop and visualize our system. NI Hardware also comes with the NIDAQmx Library which can be accessed through our code. Probably a feasible solution for you would be to import the libraries into another programming language and write code for all the activities which otherwise you were going to perform using LabVIEW. Though other overheads like code optimization would be the users responsibility, you are free to tweak the normal method flow, by introducing your own improvements at suitable junctures in the DAQ process.
ASIDE: Yes, this is can be considered a subjective question, but I hope to draw conclusions from the statistics of the responses.
There is a broad spectrum of computing devices. They range in physical sizes, computational power and electrical power. I would like to know what embedded developers think is the determining factor(s) that makes a system "embedded." I have my own determination that I will withhold for a week so as to not influence the responses.
I would say "embedded" is any device on which the end user doesn't normally install custom software of their choice. So PCs, laptops and smartphones are out, while XM radios, robot controllers, alarm clocks, pacemakers, hearing aids, the doohickey in your engine that regulates fuel injection etc. are in.
You might just start with wikipedia for a definition
http://en.wikipedia.org/wiki/Embedded_system
"An embedded system is a computer system designed to perform one or a few dedicated functions, often with real-time computing constraints. It is embedded as part of a complete device often including hardware and mechanical parts. "
Coming up with a concrete set of rules for what an embedded system is is to a large degree pointless. It's a term that means different things to different people -maybe even different things to the same people at different times.
There are some things that are pretty much never considered an embedded system, for example a Windows Desktop machine. However, there are companies that put their software on a Windows box - even a bog standard PC (maybe a laptop) - set things up so their application loads automatically and hides the desktop. They sell that as a single purposed machine that many people would call an embedded system (but many people wouldn't). Microsoft even sells a set of tools called Embedded Windows that helps enable these kinds of applications, though it's targeted more to OEMs who will customize the system at least somewhat instead of just putting it on a standard PC. Embedded Windows is used for things like ATM machines and many other devices. I think that most people would consider an ATM an embedded system.
But go into a 7-11 with an ATM that has a keyboard (I honestly don't know what the keyboard is for), press the right shift key 5 times and you'll get a nice Windows "StickyKeys" messagebox (I wonder if there's an exploit there - I sure hope not). So there's a Windows system there, just hidden and with some functionality removed - maybe not as much as the manufacturer would like. If you could convince it to open up notepad.exe somehow does the ATM suddenly stop being an embedded system?
Many, many people consider something like the iPhone or the iTouch an embedded system, but they have nearly as much functionality as a desktop system in many ways.
I think most people's definition of an embedded system might be similar to Justice Potter Stewart's definition of hard-core pornography:
I shall not today attempt further to define the kinds of material I understand to be embraced within that shorthand description; and perhaps I could never succeed in intelligibly doing so. But I know it when I see it...
I consider an embedded system one where the software is rarely developed directly on the target system. This definition includes sophisticated embedded systems like the iPhone, and excludes primitive desktop systems like the Commodore 64. Not having the development tools on the target means you have to add 'reprogram device' to the edit-compile-run cycle. Debugging is also made more complicated. This encompasses most of the embedded "feel."
Software implemented in a device not intended as a general purpose computing device is an "embedded system".
Typically the system is intended for a single purpose, and the software is static.
Often the system interacts with non-human environmental inputs (sensors) and mechanical actuators, or communication with other non-human systems.
That's off the top of my head. Other views can be read at this embedded.com article
Main factors:
Installed in a fixed place somewhere (you can't carry the device itself around, only the thing it's built into)
The run a long time (often years) with little maintenance
They don't get patched often
They are small, use little power
Small or no display
+1 for a great question.
Like many things there is a spectrum.
At the "totally embedded" end you have devices designed for a single purpose. Alarm clocks, radios, cameras. You can't load new software and make it do something else. THere is no support for changing the hardware,
At the "totally non-embedded" end you have your classic PCs where everything, both HW and SW, can be replaced.
There's still a lot in between those extremes. Laptops and netbooks, for example, have minimally expandable HW, typically only memory and hard disk can be upgraded. But, the SW can be whatever you want.
My education was as a computer engineer, so my definition of embedded is hardware oriented. I draw the line at the MMU (memory management unit). If a chip has an MMU, it usually has off-chip RAM and runs an OS. If a chip does NOT have an MMU, it usually has on-board RAM and runs an RTOS, microkernel or custom executive.
This means I usually dismiss anything running linux, which is shortsighted. I admit my answer is biased towards where I tend to work: microcontroller firmware. So I am glad I asked this question and got a full spectrum of responses.
Quoting a paragraph I've written before:
An embedded system for our purposes is
a computer system that has a specific
and deterministic
functionality\cite{LamieReal}.
Typically, processors for embedded
systems contain elements such as
onboard RAM, special-purpose
processing elements such as a digital
signal processor, analog-to-digital
and digital-to-analog converters.
Since the processors have more
flexibility than a straightforward
CPU, a common term is microcontroller.
As a hobby project to keep myself out of trouble, I'd like to build a little programmer timer device. It will basically accept a program which is a list of times and then count down from each time.
I'd like to use a C or Java micro controller. I have used BASIC in the past to make a little autonomous robot, so this time around I'd like something different.
What micro controller and display would you recommend? I am looking to keep it simple, so the program would be loaded into memory via computer (serial is ok, but USB would make it easier)
Just use a PIC like 16F84 or 16F877 for this. It is more than enough.
As LCD use a 16 x 2 LCD. It is easy to use + will give a nice look to your project.
LCD
The language is not a matter. You can use PIC C, Micro C or any thing you like. The LCD's interface is really easy to drive.
As other components you will just need the crystal and 2 capacitors as oscillator + pull up resister. The rest of the components depend on the input method that you are going to use to set the times.
If you are using a computer to load the list then you will need additional circuit to change the protocols. Use MAX 232 to do that. If you want to use USB, you need to go ahead and use a PIC with USB support. (18F series)
(source: sodoityourself.com)
This is a set of nice tutorials you can use. You can purchase the products from them as well. I purchased once from them.
I would go with the msp430. An ez430 is $20 and you can get them at digikey or from ti directly, then sets of 3 microcontroller boards for $10 after that. llvm and gcc (and binutils) compiler support. Super simple to program, extremely small and extremely low power.
There are many ways to do this, and a number of people have already given pretty good suggestions AVR or PIC are good starting points for a microcontroller to work with that doesn't require too much in the way of complicated setup (hardware & software) or expense (these micros are very cheap). Honestly I'm somewhat surprised that nobody has mentioned Arduino here yet, which happens to have the advantage of being pretty easy to get started with, provides a USB connection (USB->Serial, really), and if you don't like the board that the ATMega MCU is plugged into, you can later plug it in wherever you might want it. Also, while the provided programming environment provides some high level tools to easily protype things you're still free to tweak the registers on the device and write any C code you might want to run on it.
As for an LCD display to use, I would recommend looking for anything that's either based on an HD44780 or emulates the behavior of one. These will typically use a set of parallel lines for talking to the display, but there are tons code examples for interfacing with these. In Arduino's case, you can find examples for this type of display, and many others, on the Arduino Playground here: http://www.arduino.cc/playground/Code/LCD
As far as a clock is concerned, you can use the built-in clock that many 8-bit micros these days provide, although they're not always ideal in terms of precision. You can find an example for Arduino on doing this sort of thing here: http://www.arduino.cc/playground/Code/DateTime. If you want something that might be a little more precise you can get a DS1307 (Arduino example: http://www.arduino.cc/cgi-bin/yabb2/YaBB.pl?num=1191209057/0).
I don't necessarily mean to ram you towards an Arduino, since there are a huge number of ways to do this sort of thing. Lately I've been working with 32-bit ARM micros (don't do that route first, much steeper learning curve, but they have many benefits) and I might use something in that ecosystem these days, but the Arduino is easy to recommend because it's relatively inexpensive, there's a large community of people out there using it, and chances are you can find a code example for at least part of what you're trying to do. When you need something that has more horsepower, configuration options, or RAM, there are options out there.
Here are a few places where you can find some neat hardware (Arduino-related and otherwise) for projects like the one you're describing:
SparkFun Electronics
Adafruit Industries
DigiKey (this is a general electronics supplier, they have a bit of everything)
There are certainly tons more, though :-)
I agree with the other answers about using a PIC.
The PIC16F family does have C compilers available, though it is not ideally suited for C code. If performance is an issue, the 18F family would be better.
Note also that some PICs have internal RC oscillators. These aren't as precise as external crystals, but if that doesn't matter, then it's one less component (or three with its capacitors) to put on your board.
Microchip's ICD PIC programmer (for downloading and debugging your PIC software) plugs into the PC's USB port, and connects to the microcontroller via an RJ-11 connector.
Separately, if you want the software on the microcontroller to send data to the PC (e.g. to print messages in HyperTerminal), you can use a USB to RS232/TTL converter. One end goes into your PC's USB socket, and appears as a normal serial port; the other comes out to 5 V or 3.3 V signals that can be connected directly to your processor's UART, with no level-shifting required.
We've used TTL-232R-3V3 from FDTI Chip, which works perfectly for this kind of application.
There are several ways to do this, and there is a lot of information on the net. If you are going to use micro controllers then you might need to invest in some programming equipment for them. This won't cost you much though.
Simplest way is to use the sinus wave from the power grid. In Europe the AC power has a frequency of 50Hz, and you can use that as the basis for your clock signal.
I've used Atmel's ATtiny and ATmega, which are great for programming simple and advanced projects. You can program it with C or Assembly, there are lots of great projects for it on the net, and the programmers available are very cheap.
Here is a project I found by Googling AVR 7 segment clock.
A second vote for PIC. Also, I recommend the magazine Circuit Cellar Ink. Some technical bookstores carry it, or you can subscribe: http://www.circellar.com/
PIC series will be good, since you are creating a timer, I recommend C or Assembly (Assembly is good), and use MPLAB as the development environment. You can check how accurate your timer with 'Stopwatch' in MPLAB. Also PIC16F877 has built in Hardware Serial Port. Also PIC16F628 has a built in Hardware serial port. But PIC16F877 has more ports. For more accurate timers, using higher frequency oscillators is recommended.
How can I make my own microcontroller? I've done some work using GAL chips and programmed a chip to do simple commands such as add, load, move, xor, and output, but I'd like to do something more like a real microcontroller.
How can I go about doing this? I've read a little bit about FPGA and CPLD, but not very much, and so was looking for some advice on what to get and how to start developing on it.
Look here for a good wiki book. I had some coursework I wrote when I was teaching Electronic Eng, but I couldn't find it around. When I was teaching, most of the students were happy to use the schematic capture tools in the Xilinx Foundation package. They've moved onto ISE and WebPACK now. You can download the WebPack for free, which is useful, and it has schematic capture and simulation in it.
If you really want to shine, learn VHDL or Verilog (VHDL seems to be more common where I've worked, but that is only a small smattering of places) and code the design rather than enter it through the GUI.
If you know ANYTHING at all about digital logic design (and some HDL) I rekon you can have a somewhat functional 8-bit microprocessor simulating in VHDL in about 2 days. You're not going to build anything blazingly fast or enormously powerful in that time but it's a good starting point to grow from. If you have to learn about digital design, factor in a couple of days to learn how the tools work and simulate some basic logic circuits before moving onto the uP design.
Start learning the basics of digital systems, and how to build a binary adder. Move on to building an ALU to handle addition, subtraction, and, or, xor, etc and then a sequencer to read opcodes from RAM and supply them to the execution unit.
You can get fancy with instruction set design, but I'd recommend starting out REALLY simple until you have your head around whats going on, then throw it out and start again with something more complex.
Once you have the design simulating nicely you can gauge its complexity and purchase a device to suit. You should look at a development system for the device family you've chosen. Pick a device bigger than what you need for development because it's nice to be able to add extra instrumentation to debug it when it's running, and you almost certainly won't have optimized your design in the early stages of getting it on the device.
EDIT: Colin Mackenzie has a good tutorial about uC design and some FPGA boards as well as a bit of other stuff.
You may want to have a look around OpenCores.org, a "forge" site for open source IP core development. Also, consider getting yourself a development board like one of these to play around with.
Much of the tools ecosystem revolves around VHDL, although Avalda is working on tools to compile F# for FPGAs.
I saw a textbook once that stepped through building a machine from TTL chips. This had the same instruction set as a PDP-8, which is very - and I mean very - simple, so the actual machine architecture is easy to implement in this way.
The PDP-8 FAQ mentions a book: "The Art of Digital Design," second edition, by Franklin Prosser and David Winkel (Prentice-Hall, 1987, ISBN 0-13-046780-4). It also mentions people implementing it in FPGA's.
Given the extreme simplicity of this CPU architecture and availability of PDP-8 code or reference implementations it might be a good starting point to warm up with.
Alternatively, an acquaintance of mine implemented a thumb (cut down ARM) on a FPGA as a university project run by one Steve Furber (a prominent Acorn alumnus). Given that this could be compressed into a format small enough for a university project it might also be a good start.
To play with soft-core microprocessors, I like the Spartan 3 Starter Board from Digilent just because it has 1M of static RAM. SDRAM and DDR RAM are harder to get going, you know.
The leds, switches and a simple serial interface are a plus to debug and communicate.
As someone already pointed out, OpenCores.org is a good place to find working examples. I used the Plasma uC to write some papers while on university.
A microcontroller can be as simple as a ROM (instruction*2^x + (clock phase) is the address, outputs are the control signals, and you're good to go). Or it can be a complex harry beast with three arms and branch prediction support hardware.
Can you give more details about your aspirations?
After searching some very helpful links by all of you, I came across this Wikiversity course.
One of the first sentences is, "Have you ever thought to build your own microprocessor?"
Xilinx has a MicroBlaze and a PicoBlaze soft controller for its FPGAs. The latter is free, while, IIRC, the Microblaze is to be paid for.
As its name suggests the PicoBlaze is a small processor, which has its limitations, but OTOH is compact enough to run on a CPLD. Anyway a nice processor to get you started.
Pablo Bleyer has a PicoBlaze-compatible PacoBlaze. PacoBlaze was written in Verilog (which, like Adam said, less common than VHDL).
You need a big fpga for a little mcu.
You need a fpga with the correct hardware blocks if you need things like AD.
You need a soft core to put into the fpga.
But how about to just play around with a normal MCU before this project,
so you kind of know where you are going? How about some AVR:s from Atmel.
You can get free samples of pic micro controllers at this site. Last I knew, you don't even have to pay shipping.
http://www.microchip.com/stellent/idcplg?IdcService=SS_GET_PAGE&nodeId=64