Infineon TLE9879 Cortex M3 reset behavior - embedded

I'm developing for a custom embedded board having an Infineon TLE9879 which is a motor controller containing an ARM Cortex-M3 programmable core. My code runs fine from flash with the debugger attached, but when I disconnect it to run the product stand-alone I get nothing. We have an evaluation board up and running with the same code, so my first thought was something different in the hardware. The eval board has an extra chip for the JTAG interface, so it's not really possible to run it the same way. The eval board does run stand-alone if I unplug the USB cable but there is still extra hardware connected on the board that is not present in our product. The connections on our JTAG appear to match the recommendations, and I am able to make it work with connected to the IDE.
Is there anything internal to the chip that may need to be configured when programming that might be set incorrectly? Any other ideas? This feels like a missing pull-up or misconfigured bit preventing it from getting out of reset.
update: It actually work stand-alone sometimes, but usually does not. It does seem to be running, as we have a PWM output to indicate status and that is running even if nothing else works. I will try to hack the code to get a more meaningful status out the PWM. I'm still confused as to why it would always run fine with the debugger attached and hardly ever without it.

Related

PIC Bootloader -- USB controller required?

I am working with a simple PIC18F2550 and I'm wondering about how to get a bootloader working on it. It's a very simple device with a USB port and CDC firmware. When I download Tiny Bootloader onto the pic, my PC doesn't recognize the device. Do I NEED to have a USB controller in my circuit in order for it to work? Such as the MAX232?
Would the same apply to the PIC32MX795F512L?
Thanks!
It is clear from the Tiny PIC boot loader documentation that it expects a UART connection rather than USB (that is what the MAX232 is for - it is an RS232 line driver).
You could simply do that and use an external serial to USB converter thus saving the code space required by the USB-CDC stack. Otherwise you will have to modify the boot loader code to use the CDC driver rather than the UART.
You will have to link the USB code with the boot loader, which will no doubt significantly increase its size. You may need therefore also to move the application start address to accommodate the boot loader. Furthermore, if the application needs USB comms, you may need a separate copy of the code in the application unless you provide a method of accessing the bootloader code from the application; which is possible, but not necessarily straightforward.
All that said, note the part at the end of the end of the page about extending the bootloader; On the face of it it seems unsuited to extension. Without looking at the code and its memory map, it is not clear why it has this constraint.
The PIC18F2550 has a USB interface built into it. It is called the "USB SIE" and there is a large section in the datasheet that documents it. If you make the right electrical connections, you should be able to connect your PIC18F2550 directly to a USB port without any active electronics between them. There is no reason you would need extra USB hardware just because you want to run a bootloader.
If you want to troubleshoot your problems with the bootloader, you should probably post another question with more details. It could be a problem with the PIC's configuration bits or something like that. I recommend trying to modify the bootloader to get it to blink an LED as a basic first step just so you can verify that you were able to get its code to run at all.

How can I learn to build my own bootloader for an embedded system?

Does anyone know of a good learning resource for building your own bootloader for an embedded system? From reading various textbooks, I have a good overview of what a bootloader is supposed to do, and some textbooks include snippets of assembler to show how the bootloader should be built.
However, when I search for resources/tutorials that describe how to build a bootloader, everything I've found so far is either too advanced, (assuming a knowledge of certain preliminaries and are thus hard to follow), or, they are dealing with creating a bootloader for a pc or an emulator. Ideally I'm looking for a single resource/book, that covers preliminaries, and walks me through the process. I'm happy to purchase a particular chip, and relevant cables, if the tutorial/textbook requires that.
The term bootloader is quite broad, so does your quest have roots in a few dozen lines of code with a serial bootloader or are you interested in a linux type full blown operating system (uboot) that has gobs of features and drivers and stacks?
If you dont already know that answer or dont know what I am talking about you need to figure that out, I would start small...even if you desire the huge monster operating system solution, you should start with bare metal (which is what a bootloader is, a bare metal program) chip comes out of reset, your code runs first, blinks an led. Then control the rate of the blinking led, then if you have a push button read the push button and make it change the led (demonstrating input and output). Then find and use a timer to blink the led if you didnt already (use polling first please, interrupts later). Now you can do clock math and have an idea how the chips clock tree is so use that to get a uart up, tx only first, then rx/tx echo what your receive. THEN you are ready to talk about your first bootloader, which should involve some serial protocol (invent your own or use xmodem or something) that actually "boots" and then lets you "load" other programs after booting.
You can do all of this (well virtual leds in some other form) using simulators, and that may not be a bad idea since the hard part of bare metal is first off controlling the assembler compiler and linker to make a binary that actually boots up and runs. Then piles of sub $10 and sub $20 boards that you can learn to write a bootloader for (msp430 launchpads, the other launchpads, stm32f0 and f4 discovery boards, the raspberry pi, probably not the beagles avoid those for now, oh and a myriad of avr based boards, avoid x86 start with microcontrollers, arm, avr, msp430).

On reset what happens in embedded system?

I have a doubt regarding the reset due to power up:
As I know that microcontroller is hardwired to start with some particular memory location say 0000H on power up. At 0000h, whether interrupt service routine is written for reset(initialization of stack pointer and program counter etc) or the reset address is there at 0000h(say 7000) so that micro controller jumps at 7000 address and there initialization of stack and PC is written.
Who writes this reset service routine? Is it the manufacturer of microcontroller chip(Intel or microchip etc) or any programmer can change this reset service routine(For example, programmer changed the PC to 4000h from 7000h on power up reset resulting into the first instruction to be fetched from 4000 instead of 7000).
How the stack pointer and program counter are initialized to the respective initial addresses as on power up microcontroller is not in the state to put the address into stack pointer and program counter registers(there is no initialization done till reset service routine).
What should be the steps in the reset service routine considering all possibilities?
With reference to your numbering:
The hardware reset process is processor dependent and will be fully described in the data sheet or reference manual for the part, but your description is generally the case - different architectures may have subtle variations.
While some microcontrollers include a ROM based boot-loader that may contain start-up code, typically such bootloaders are only used to load code over a communications port, either to program flash memory directly or to load and execute a secondary bootloader to RAM that then programs flash memory. As far as C runtime start-up goes, this is either provided with the compiler/toolchain, or you write it yourself in assembler. Normally even when start-up code is provided by the compiler vendor, it is supplied as source to be assembled and linked with your application. The compiler vendor cannot always know things like memory map, SDRAM mapping and timing, or processor clock speed or what oscillator crystal is used in your hardware, so the start-up code will generally need customisation or extension through initialisation stubs that you must implement for your hardware.
On ARM Cortex-M devices in fact the initial PC and stack-pointer are in fact loaded by hardware, they are stored at the reset address and loaded on power-up. However in the general case you are right, the reset address either contains the start-up code or a vector to the start-up code, on pre-Cortex ARM architectures, the reset address actually contains a jump instruction rather than a true vector address. Either way, the start-up code for a C/C++ runtime must at least initialise the stack pointer, initialise static data, perform any necessary C library initialisation and jump to main(). In the case of C++ it must also execute the constructors of any global static objects before calling main().
The processor cores normally have as you say a starting address of some sort of table either a list of addresses or like ARM a place where instructions are executed. Wrapped around that core but within the chip can vary. Cores that are not specific to the chip vendor like 8051, mips, arm, xscale, etc are going to have a much wider range of different answers. Some microcontroller vendors for example will look at strap pins and if the strap is wired a certain way when reset is released then it executes from a special boot flash inside the chip, a bootloader that you can for example use to program the user boot flash with. If the strap is not tied that certain way then sometimes it boots your user code. One vendor I know of still has it boot their bootloader flash, if the vector table has a valid checksum then they jump to the reset vector in your vector table otherwise they sit in their bootloader mode waiting for you to talk to them.
When you get into the bigger processors, non-microcontrollers, where software lives outside the processor either on a boot flash (separate chip from the processor) or some ram that is managed somehow before reset, etc. Those usually follow the rule for the core, start at address 0xFFFFFFF0 or start at address 0x00000000, if there is garbage there, oh well fire off the undefined instruction vector, if that is garbage just hang there or sit in an infinite loop calling the undefined instruction vector. this works well for an ARM for example you can build a board with a boot flash that is erased from the factory (all 0xFFs) then you can use jtag to stop the arm and program the flash the first time and you dont have to unsolder or socket or pre-program anything. So long as your bootloader doesnt hang the arm you can have an unbrickable design. (actually you can often hold the arm in reset and still get at it with the jtag debugger and not worry about bad code messing with jtag pins or hanging the arm core).
The short answer: How many different processor chip vendors have there been? There are many different solutions, as many as you can think of and more have been deployed. Placing a reset handler address in a known place in memory is the most common though.
EDIT:
Questions 2 and 3. if you are buying a chip, some of the microcontrollers have this protected bootloader, but even with that normally you write the boot code that will be used by the product. And part of that boot code is to initialize the stack pointers and prepare memory and bring up parts of the chip and all those good things. Sometimes chip vendors will provide examples. if you are buying a board level product, then often you will find a board support package (BSP) which has working example code to bring up the board and perhaps do a few things. Say the beagleboard for example or the open-rd or embeddedarm.com come with a bootloader (u-boot or other) and some already have linux pre-installed. boards like that the user usually just writes some linux apps/drivers and adds them to the bsp, but you are not limited to that, you are often welcome to completely re-write and replace the bootloader. And whoever writes the bootloader has to setup the stacks and bring up the hardware, etc.
systems like the gameboy advance or nds or the like, the vendor has some startup code that calls your startup code. so they may have the stack and such setup for them but they are handing off to you, so much of the system may be up, you just get to decide how to slice up the memorires, where you want your stack, data, program, etc.
some vendors want to keep this stuff controlled or a secret, others do not. in some cases you may end up with a board or chip with no example code, just some data sheets and reference manuals.
if you want to get into this business though you need to be prepared to write this startup code (in assembler) that may call some C code to bring up the rest of the system, then that might start up the main operating system or application or whatever. Microcotrollers sounds like what you are playing with, the answers to your questions are in the chip vendors users guides, some vendors are better than others. search for the word reset or boot in the document to try to figure out what their boot schemes are. I recommend you use "dollar votes" to choose the better vendors. A vendor with bad docs, secret docs, bad support, dont give them your money, spend your money on vendors with freely downloadable, well written docs, with well written examples and or user forums with full time employees trolling around answering questions. There are times where the docs are not available except to serious, paying customers, it depends on the market. most general purpose embedded systems though are openly documented. the quality varies widely, but the docs, etc are there.
Depends completely on the controller/embedded system you use. The ones I've used in game development have the IP point at a starting address in RAM. The boot strap code supplied from the compiler initializes static/const memory, sets the stack pointer, and then jumps execution to a main() routine of some sort. Older systems also started at a fixed address, but you manually had to set the stack, starting vector table, and other stuff in assembler. A common name for the starting assembler file is CRT0.s for the stuff I've done.
So 1. You are correct. The microprocessor has to start at some fixed address.
2. The ISR can be supplied by the manufacturer or compiler creator, or you can write one yourself, depending on the complexity of the system in question.
3. The stack and initial programmer counter are usually handled via some sort of bootstrap routine that quite often can be overriden with your own code. See above.
Last: The steps will depend on the chip. If there is a power interruption of any sort, RAM may be scrambled and all ISR vector tables and startup code should be rewritten, and the app should be run as if it just powered up. But, read your documentation! I'm sure there is platform specific stuff there that will answer these for your specific case.

starting a microcontroller simulator/emulator

I would like to create/start a simulator for the following microcontroller board: http://www.sparkfun.com/commerce/product_info.php?products_id=707#
The firmware is written in assembly so I'm looking for some pointers on how one would go about simulating the inputs that the hardware would receive and then the simulator would respond to the outputs from the firmware. (which would also require running the firmware in the simulated environment).
Any pointers on how to start?
Thanks
Chris
Writing a whole emulator is going to be a real challenge. I've attempted to write an ARM emulator before, and let me tell you, it's not a small project. You're going to either have to emulate the entire CPU core, or find one that's already written.
You'll also need to figure out how all the IO works. There may be docs from sparkfun about that board, but you'll need to write a memory manager if it uses MMIO, etc.
The concept of an emulator isn't that far away from an interpreter, really. You need to interpret the firmware code, and basically follow along with the instructions.
I would recommend a good interactive debugger instead of tackling an emulator. The chances of destroying the hardware is low, but really, would you rather buy a new board or spend 9 months writing something that won't implement the entire system?
It's likely that the PIC 18F2520 already has an emulator core written for it, but you'll need to delve into all the hardware specs to see how all the IO is mapped still. If you're feeling up to it, it would be a good project, but I would consider just using a remote debugger instead.
You'll have to write a PIC simulator and then emulate the IO functionality of the ports.
To be honest, it looks like its designed as a dev kit - I wouldn't worry about your code destroying the device if you take care. Unless this a runner-up for an enterprise package, I would seriously question the ROI on writing a sim.
Is there a particular reason to make an emulator/simulator, vs. just using the real thing?
The board is inexpensive; Microchip now has the RealICE debugger which is quite a bit more responsive than the old ICD2 "hockey puck".
Microchip's MPLAB already has a built-in simulator. It won't simulate the whole board for you, but it will handle the 18F2520. You can sort of use input test vectors & log output files, I've done this before with a different Microchip IC and it was doable but kinda cumbersome. I would suggest you take the unit-testing approach and modularize the way you do things; figure out your test inputs and expected outputs for a manageable piece of the system.
It's likely that the PIC 18F2520 already has an emulator core written for it,
An open source, cross-platform simulator for microchip/PICs is available under the name of "gpsim".
It's extremely unlikely that a bug in your code could damage the physical circuitry. If that's possible, then it is either a bug in the board design or it should be very clearly documented.
If I may offer you a suggestion from many years of experience working with these devices: don't program them in assembly. You will go insane. Use C or BASIC or some higher-level language. Microchip produces a C compiler for most of their chips (dunno about this one), and other companies produce them as well.
If you insist on using an emulator, I'm pretty sure Microchip makes an emulator for nearly every one of their microcontrollers (at least one from each product line, which would probably be good enough). These emulators are not always cheap, and I'm unsure of their ability to accept complex external input.
If you still want to try writing your own, I think you'll find that emulating the PIC itself will be fairly straightforward -- the format of all the opcodes is well documented, as is the memory architecture, etc. It's going to be emulating the other devices on the board and the interconnections between them that will kill you. You might want to look into coding the interconnections between the components using a VHDL tool that will allow you to create custom simulations for the different components.
Isn't this a hardware-in-the-loop simulator problem? (e.g. http://www.embedded.com/15201692 )

Lighting Control with the Arduino

I'd like to start out with the Arduino to make something that will (preferably) dim my room lights and turn on some recessed lighting for my computer when a button or switch is activated.
First of all, is this even possible with the Arduino?
Secondly, how would I switch on and off real lights with it? Some sort of relay, maybe?
Does anyone know of a good tutorial or something where at least parts of this are covered? I'll have no problems with the programming, just don't know where to start with hardware.
An alternative (and safer than playing with triacs – trust me I've been shocked by one once and that's enough!) is to use X-10 home automation devices.
There is a PC (RS232) device (CM12U UK or CM11 US) you can get to control the others. You can also get lamp modules that fit between your lamp and the wall outlet which allows you to dim the lamp by sending signals over the mains and switch modules which switch loads on and off.
The Arduino has a TTL level RS232 connector (it's basically what the USB connection uses) – Pins 0 and 1 on the Diecimila so you could use that, connect it via a level converter which you can buy or make and connect to the X-10 controller, theirs instructions on the on the Arduino website for making a RS232 port.
Alternatively you could use something like the FireCracker for X-10 which uses 310MHz (US) or 433MHz (UK) and have your Arduino send out RF signals which the TM12U converts into proper X-10 mains signals for the dimmers etc.
In the US the X-10 modules are really cheep as well (sadly not the case in the UK).
Most people do it using triacs. A triac is like two diodes in anti-parallel (in parallel, but with their polarity reversed) with a trigger pin. A triac conducts current in either direction only when it's triggered. Once triggered, it acts as a regular diode, it continues to conduct until the current drops bellow its threshold.
You can see it as a bi-directional switch on a AC line and can vary the mean current by triggering it in different moments relative to the moment the AC sine-wave crosses zero.
Roughly, it works like this: At the AC sine-wave zero, your diodes turn off and your lamp doesn't get any power. If you trigger the diodes, say, halfway through the sine's swing, you lamp will get half the normal current it would get, so it lights with half of it's power, until the sine-wave crosses zero again. At this point you start over.
If you trigger the triac sooner, your lamp will get current for a longer time interval, glowing brighter. If you trigger your triac latter, your lamp glows fainter.
The same applies to any AC load.
It is almost the same principle of PWM for DC. You turn your current source on and off quicker than your load can react, The amount of time it is turned on is proportional to the current your load will receive.
How do you do that with your arduino?
In simple terms you must first find the zero-crossing of the mains, then you set up a timer/delay and at its end you trigger the triac.
To detect the zero-crossing one normally uses an optocoupler. You connect the led side of the coupler with the mains and the transistor side with the interrupt pin of your arduino.
You can connect your arduino IO pins directly to the triacs' triggers, bu I would use another optocoupler just to be on the safe side.
When the sine-wave approaches zero, you get a pulse on your interrupt pin.
At this interrupt you set up a timer. the longer the timer, the less power your load will get. You also reset your triacs' pins state.
At this timers' interrupt you set your IO pins to trigger the triacs.
Of course you must understand a little about the hardware side so you don't fry your board, and burn your house,
And it goes without saying you must be careful not to kill yourself when dealing with mains AC =).
HERE is the project that got me started some time ago.
It uses AVRs so it should be easy to adapt to an arduino.
It is also quite complete, with schematics.
Their software is a bit on the complex side, so you should start with something simpler.
There is just a ton of this kind of stuff at the Make magazine site. I think you can even find some examples of similar hacks.
I use MOSFET for dimming 12V LED strips using Arduino. I chose IRF3710 for my project with a heat sink to be sure, and it works fine. I tested with 12V halogen lamp, it worked too.
I connect PWM output pin from Arduino directly to mosfet's gate pin, and use analogWrite in code to control brightness.
Regarding 2nd question about controlling lights, you can switch on/off 220V using relays, as partially seen on my photo, there are many boards for this, I chose this:
As a quick-start, you can get yourself one of those dimmerpacks (50-80€ for four lamps).
then build the electronics for the arduino to send DMX controls:
Arduino DMX shield
You'll get yourself both the arduino-expirience + a good chance of not frying your surrounding with higher voltage..